BBS GROUP

Production of stamped parts and accessories

Production of stamped parts, plastic molding, contact arc welding, powder coating, assembly

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Design and manufacture of dies and molds, preparation of production, manufacturing of prototypes

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3D measurements, reverse engineering, setting, verification and certification of calibers, fixtures and accessories

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Benefits

Production experience since 1997

The group of companies includes the production of cold stamping, the production of stamps and molds, and supplies consumers with high-quality parts to ensure the main conveyor and other continuous production processes.

Positioning

Serial production of stamped products, manufacturing of tooling and molds, as well as the services of a measuring laboratory for the automotive, construction and chemical industries

Full life cycle

The group of companies conducts projects for the full life cycle from receiving a request > Product Development > Process Design and Tooling > Tooling Manufacturing > Preparing for Production >to Serial Stamping and Delivery

Financial stability

The group of companies has the financial resources for stable and guaranteed serial deliveries and preparation of production, this is confirmed by the rank of Sberbank PJSC - Rank AA “Very High Creditworthiness” DUNS Index - Rank B2 Dun & Bradstreet Rating Good Creditworthiness

Industry Solutions

Automotive

Automotive industry

Aerospace

Aerospace industry

Railway

Railway industry

TIER 1-3

Components production

Appliance

Home appliances

Construction

Construction industry

Certificates and policies

The production and project management of the group of companies meets the high requirements of the automotive industry. This is confirmed by certificates.

ISO
9001:2015

IATF
16949:2016

Quality System Basic

Renault Alliance ASES Rating

We are ready to adapt the production to the requirements of the customer, if necessary, prepare and pass an audit of the customer.

Stamping production capacity

Progressive stamping  
(2000 KH press force)

Two lines of presses produce up to 120 work cycles per minute and are ideal for the manufacture of fittings, angles, needle plates. In normal operation, one press produces up to 50,000 parts per day.

Traditional (manual) stamping 
(press force 630 to 1600 KH)

More than 20 traditional stamping presses are used to make parts of more complex designs. Professional press operators provide quality parts and high productivity.

Own stamp production ensures repair and low maintenance.

Production and urgent repair of die tooling

Die Production Capacities

Up to 8 dies per month

The production team is prepared for the preparation of production. This reduces time and indirect costs. Internal production logistics, quality control of stamped parts of equipment after each technological operation eliminate interference in the production process.

CNC machine park / full production cycle

CNC milling machines - 4 units. 
Erosion machines - 2 units. 
Grinding machines - 3 units.
The production site for the heat treatment of metals and the production site for the assembly of die tooling. Measuring laboratory and testing equipment.

Own stamp production ensures repair and low maintenance.

Quality control

On average, in the manufacture of each die tooling, 1000 measurements of geometric parameters, hardness and roughness are performed.

Material for tooling

High-quality materials from 
Böhler and SCHMOLZ+BICKENBACHare used for the manufacture of die tools and control gauges.

Measuring laboratory

Laboratory Services

3D measurements
Reverse Engineering
Setting, verification and certification of calibers, fixtures and accessories
Hardness, roughness measurements, macrographic studies of welded joints
High-precision measurements, analysis and consultation from specialists in this

Product and process development

Approval of documentation / selection of material for production

Design and improvement of technological processes

Prototyping (if required)

Achieving process targets

Production Preparation Process Administration

Production preparation includes monitoring the schedule and coordination of the process participants. A report on the preparation of production is sent to the customer upon his request.

Validation of product and process by consumer / rump-up

Usually the production process is checked by the consumer before the start of supply. For our part, to ensure quality while increasing production volumes, Firewall procedures are used.

Uniqueness of the offer

Preparation for the production of each part or several parts is considered as a project. For each project, we calculate the costing, financial model and coordinate the costs with the consumer. Thus, together with the consumer, we are looking for ways to reduce the cost at the beginning of the project.

Economic and financial openness

Approval of costing Providing financial statements during delivery

The consumer does not pay for the preparation of production

The cost of pre-production is included in the cost of the part

Only a contract for the supply of parts is required

Fewer contracts fast localization and low cost of parts

Our contacts

BBS STAMPING

Phone:  +7 8482 555 732
E-mail:  info@b2b-s.ru
Place:  Severnaya street, 39 building 1, Tolyatti

ODI TOOLING

Phone:  +7 8482 555 732
E-mail:  info@myodi.ru
Place:  Base street 8, Tolyatti